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    HomeFuture Tech FrontierHow CAE Technology is Transforming Industries: Basant Sharma, Detroit Engineered Products (DEP)

    How CAE Technology is Transforming Industries: Basant Sharma, Detroit Engineered Products (DEP)

    The transformative power of Computer-Aided Engineering (CAE) is reshaping industries at an unprecedented pace, driving innovation, efficiency, and precision in everything from drone technology to Digital Twin systems. Basant Sharma, Vice President of Detroit Engineered Products (DEP), sheds light on how CAE technology is enabling groundbreaking advancements across sectors like defense, agriculture, entertainment, aerospace, and manufacturing. With DEP’s flagship platform, MeshWorks, at the forefront, CAE is unlocking new possibilities in design optimization, virtual validation, and real-time simulation. From enhancing drone performance to revolutionizing product development cycles, CAE tools are empowering industries to meet evolving demands while fostering sustainable and innovative solutions.

    TAM: With drones being adopted across diverse industries, including defense, agriculture, and entertainment, how is CAE software enabling innovative applications and improving drone performance?

    Basant Sharma: CAE software plays a crucial role in optimizing drone performance across industries. By simulating aerodynamics, structural integrity, and system interactions, CAE tools enable us to design drones that are not only lightweight and durable but also highly efficient. For example, in defense, CAE allows for the development of drones with advanced stealth capabilities and precise flight control systems, ensuring optimal performance under various conditions. In agriculture, CAE simulations help optimize drone aerodynamics for better fuel efficiency and more effective crop monitoring. In entertainment, CAE software enhances drone design for smoother, more stable flight, improving camera stability and enabling more complex shots. Additionally, CAE software allows for virtual testing, reducing the need for physical prototypes and enabling rapid innovation and iteration, ultimately improving performance, safety, and reliability across all drone applications. We at DEP have designed and developed an innovative drone to deter birds from causing damage to assets in aerial territory for a client.

    TAM: How is Digital Twin technology reshaping industries through IoT-driven data exchange, and what role does DEP’s solutions play in advancing these capabilities?

    Basant Sharma: Digital Twin technology, fueled by IoT-driven data exchange, is revolutionizing industries by creating dynamic, real-time virtual models of physical assets. These models continuously interact with their physical counterparts through sensors and IoT, enabling optimized performance, predictive maintenance, and real-time operational insights. DEP’s solutions, particularly our MeshWorks platform, significantly enhance these capabilities by offering advanced CAE-driven simulations. Our parametric modeling methodology enables the creation of accurate, optimized models that can be easily integrated into Digital Twin systems for both analysis and real-world testing. With real-time data exchange and seamless integration, MeshWorks accelerates product development cycles and improves the reliability of virtual commissioning. This combination of CAE and Digital Twin technology empowers industries to enhance operational efficiency, reduce downtime, and drive innovation, particularly in complex systems like manufacturing, aerospace, and automotive.

    TAM: In what ways are design enablers transforming the product development process, and how is the integration of tools like MeshWorks redefining CAE performance and innovation?

    Basant Sharma: Design enablers are fundamentally transforming the product development process by introducing more efficient, flexible, and collaborative approaches. These enablers, such as advanced simulation tools, parametric modeling, and real-time data exchange, allow for faster iterations, better optimization, and a more agile response to evolving design needs. Tools like MeshWorks are at the forefront of this transformation, enabling engineers to move beyond traditional, time-consuming processes. MeshWorks integrates seamlessly with CAE workflows, offering a comprehensive platform for rapid concept generation, parametric model creation, and advanced meshing.

    By allowing easy import of CAD data, MeshWorks simplifies model-based development, empowering teams to quickly generate optimized FE models, perform analyses under real-world conditions, and iterate designs with greater precision. This integration fosters innovation by making simulation a continuous, dynamic part of the design cycle rather than a separate, post-design step. It also allows engineers to explore more design alternatives, optimizing not just individual components but entire systems.

    Furthermore, MeshWorks’ advanced parametric modeling methodology supports the creation of Response Surface Models and Reduced Order Models, which reduce computational complexity while maintaining accuracy. This leads to faster simulations and more informed decision-making. Ultimately, MeshWorks redefines CAE performance by accelerating development timelines, improving product quality, and driving innovation in industries like aerospace, automotive, and manufacturing.

    TAM: Virtual validation is gaining momentum in ensuring safety and precision in aerospace. What are the latest advancements in aerodynamic design, and how do they address emerging market demands?

    Basant Sharma: Recent advancements in aerodynamic design are reshaping the aerospace industry, particularly in virtual validation, ensuring enhanced safety and precision. One key development is the use of advanced Computational Fluid Dynamics (CFD) simulations integrated with CAE tools like MeshWorks. These tools enable engineers to model and test aerodynamic performance virtually, reducing the reliance on physical prototypes and allowing for quicker iterations.

    Additionally, the integration of machine learning and AI-driven optimization algorithms is enabling more efficient and precise aerodynamic designs. These technologies allow for the exploration of complex design spaces, identifying optimal configurations for fuel efficiency, stability, and noise reduction.

    With the aerospace market increasingly demanding more fuel-efficient, environmentally friendly, and high-performance aircraft, these advancements address these needs by optimizing designs for better aerodynamics and reducing energy consumption. Virtual validation, combined with these cutting-edge tools, ensures safety, reduces development costs, and accelerates time-to-market for next-generation aerospace products.

    TAM: As CAE technology continues to revolutionize industries, what are the key trends shaping its future, and how is DEP contributing to these transformations?

    Basant Sharma: Key trends shaping the future of CAE technology include increased integration of artificial intelligence (AI) and machine learning for optimization, real-time simulation for faster decision-making, and the growing adoption of cloud computing for enhanced collaboration. Additionally, there is a focus on multi-disciplinary design optimization (MDO) to improve the efficiency of complex systems, and the rise of Digital Twin technology to enable continuous monitoring and predictive maintenance.

    DEP contributes to these transformations by providing a comprehensive solution that integrates machine learning with parametric CAE models. MeshWorks enables engineers to create generative designs from geometric data, enhancing design iterations and enabling faster optimization. The platform’s unique ability to link parametric CAE models with AI/ML predictions significantly improves design accuracy and performance, making it adaptable to multiple industries like automotive, aerospace, and more. MeshWorks’ framework continuously learns from customer data, offering predictive capabilities and streamlining the design process. Additionally, with its Design Advisor feature, engineers gain instant visual feedback, driving smarter, data-informed decisions. DEP’s innovation accelerates design processes while maintaining high performance, providing a competitive edge for industries globally.

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